Materials Science & Engineering

Influence of ZrO2 Nanoligands on the Catalytic Performance of Supported Pt/ZrO2/SiO2 Catalysts

A series of double-supported Pt/ZrO2/SiO2 catalysts were prepared to determine the influence of ZrO2 nanoparticle (NP) domain size on the reactivity of the catalytic active Pt component. The catalysts were synthesized by first impregnating zirconium tert-butoxide, Zr[OC(CH3)3]4, in toluene, drying and then calcining at 500 C to form ZrO2. In a second step, aqueous platinum tetra-ammine nitrate, Pt(NH3)4(NO3)2, was impregnated, dried and calcined in air at 500 C to form the final double-supported Pt/ZrO2/SiO2 catalyst. The ZrO2 loading was varied between 1% and 50% and the Pt loading was maintained constant at 0.1%. In situ Raman and UV-vis spectroscopy and TEM microscopic characterization revealed that the supported ZrO2 phase varied its domain size from isolated surface species to polymeric surface species to NPs (1-3 nm). TEM microscopy revealed that the supported Pt phase was present as 10-70 nm NPs for 1-20% ZrO2/SiO2, where the surface ZrOx species was present (1-12%) and a combination of surface ZrOx species and ZrO2 NPs (15-20%). The Pt NPs, however, were completely absent for higher zirconia loading where ZrO2 NPs are present and reflect the presence of a highly dispersed Pt phase on the ZrO2 NPs. The reactivity of the supported Pt phase was chemically probed with CH3OH oxidation (both steady-state and CH3OH-temperature programmed surface reaction (TPSR) spectroscopy). The reactivity of the methanol oxidation reaction was found to increase with the dimension of the Pt NPs, which also corresponds to lower ZrO2 domain size. Thus, the reactivity of the Pt catalytic active sites could be tuned by the domain size of the ZrO2 nanoligands.

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Tuesday, November 18th, 2008 Chemical Engineering, Materials Science & Engineering Comments Off

Exploring the Synergistic Performance of a Pt-Rh/γ-Al2O3 Catalyst for the Reduction of NO with H2

The performance of two bimetallic Pt-Rh catalysts Pt(95%)-Rh(5%)/γ-Al2O3 (95/5) and Pt(90%)-Rh(10%)/γ-Al2O3 (90/10) was compared to Pt/γ-Al2O3 and Rh/γ-Al2O3 for the reduction of NO with H2 resulting in the following order of relative activity: 95/5 > Pt/γ-Al2O3 ≈ 90/10 > Rh/γ-Al2O3. A conditioning step, equilibrating the catalyst to reaction conditions at 250C for 10 h, was necessary to observe the maximum synergistic performance of 95/5, a five-fold increase over the activity of Pt/γ-Al2O3. Prior to conditioning, 95/5 had similar activity to Pt/γ-Al2O3. The prepared catalysts were characterized with in-situ FTIR spectroscopy and electron microscopy to gain insight into the difference in performance between 95/5 and 90/10. In-situ FTIR studies were conducted using NO and NO + H2 as probes to qualitatively examine the surfaces of the supported Pt-Rh alloy nanoparticles. Results indicate that metallic Pt and Rh are both present on the surface of 95/5, while the surface of 90/10 contains oxidized Rh in addition to metallic Pt. The non-synergistic performance of 90/10 is attributed to the presence of oxidized Rh and/or an increased surface fraction of Rh.

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Monday, November 17th, 2008 Chemical Engineering, Chemistry, Materials Science & Engineering Comments Off

The Role of Nanosilica Dispersion and Particle Size in Hybrid Epoxy-Silica Nanocomposites

Hybrid epoxy-silica nanocomposites (HESN) have been shown to achieve higher fracture energy by adding a small amount of nanosilica with a reactive liquid rubber (CTBN). Previously, we have shown that smaller nanosilica particles (20 nm in diameter) are more effective than larger nanosilica particles (80 nm in diameter). This present study focuses on the effects of rubber particle size and nanosilica dispersion on the toughening mechanism in epoxy based nanocomposites. Core/shell rubber particles consisting of methacrylated butadiene-styrene (MBS) are used to reduce the size of the rubber phase. The fracture toughness and toughening mechanisms have been examined. Interestingly, preliminary results show no substantial toughening synergism in 20HESN/MBS system. Moreover, no considerable nanosilica clustering was detected on the fracture surface. The above observations suggest the importance of nanosilica dispersion status in toughening of HESN and further studies are in progress.

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Sunday, February 17th, 2008 Materials Science & Engineering Comments Off

Grain Growth Kinetics in Co-doped Aluminas: ReIation with Grain Boundary Complexions

It is being gradually recognized that there are various types of dopant/impurity segregation induced grain boundary complexions in polycrystalline oxides; starting from an ordered segregation of dopants, going through a series of changes in decreasing crystalline order and finally forming an intergranular glassy film. It is also understood that the formation and stability of these boundary complexions are functions of thermodynamic variables like dopant concentration, grain boundary energy and temperature etc. In a series of grain growth kinetics experiments in our laboratory, ultrahigh purity polycrystalline alumina doped with controlled amounts of Ca, Si, Nd, Y, La etc. has shown discontinuities in the grain boundary mobility that could be linked to the various types of grain boundary complexions observed. In alumina co-doped with Y and Si, the boundary mobility increases by orders of magnitude as compared to alumina doped with Y alone. The present work aims to discuss the outcomes of detailed boundary mobility measurements in alumina co-doped with Cu-Ti, Zr-Si and Y-Si under similar conditions over a wide temperature range and relate the boundary mobility values to various grain boundary complexions.

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Sunday, January 27th, 2008 Materials Science & Engineering Comments Off

Surface Characterization of a Synergistic Pt-Rh/gamma-Al2O3 Catalyst Through NO Adsorption

Effective bimetallic catalysts often exhibit synergy. Synergy is defined as the bimetallic catalyst being more active and/or selective than either of its constituent metals. The activity and selectivity of bimetallic catalysts is dependent upon their particle surface compositions which in turn is a function of individual particle composition, pretreatment conditions, and other factors. This study compares the activity and surface composition of a Pt(95%)-Rh(5%)/gamma-Al2O3 catalyst (95/5) to Pt/gamma-Al2O3, Rh/gamma-Al2O3, and gamma-Al2O3. Reacting NO and H2 over each of the catalysts resulted in the following order of relative NO reduction activity 95/5 > Pt/gamma-Al2O3 > Rh/gamma-Al2O3 >> Al2O3. The maximum synergistic performance of 95/5, a five-fold increase over the activity of Pt/gamma-Al2O3, was obtained after conditioning the catalyst by reacting it at 250oC for 10 h, and the synergistic performance of 95/5 was unaffected by a 24 h reduction at 300oC. The surface composition of the prepared catalysts was investigated with in-situ FTIR spectroscopy at 100oC, 150oC and 200oC using NO as a probe molecule. The obtained spectra indicate that both Pt and Rh are present on the surface of the synergistic 95/5 catalyst. The amount of Rh on the catalyst surface increased as a function of NO adsorption temperature. Rh present on the surface of the alloy nanoparticles was in a reduced state at 150oC and 200oC, while on a monometallic Rh/gamma-Al2O3 catalyst some of Rh present was partially oxidized. Analytical electron microscopy has been used to show that the metals on the surface of synergistic Pt-Rh bimetallics exist as a single phase of Pt-rich Pt-Rh alloy nanoparticles, while both Pt-rich and Rh-rich alloy phases are present on non-synergistic Pt-Rh bimetallics.

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Wednesday, March 21st, 2007 Chemical Engineering, Materials Science & Engineering Comments Off